In the production, processing, and storage of metals, metal cutting powders often mix with cooling emulsions and equipment lubricating oils. If proper separation and filtration are not performed in a timely manner, it can significantly affect the quality of the processed workpieces, the service life of mechanical equipment and pumps, the frequency of coolant replacement, and the level of environmental pollution. Magnetic separators have been widely used for purifying grinding fluids. They operate by using magnetic rollers to remove ferrous particles and other magnetically conductive materials from the fluid. As the grinding fluid passes through the slowly rotating magnetic separator, the device attracts the metal chips and removes them from the fluid flow. The collected debris is then squeezed and dehydrated by a rubber roller, while a scraper on the magnetic separator removes the accumulated particles.
According to practical experience, cutting fluids filtered by magnetic separators can last 1 to 3 times longer compared to those that are not filtered or simply reused after sedimentation. Additionally, the quality of the machined parts improves significantly. Research shows that whether it's finishing operations or general processes like drilling, reaming, expanding, or boring, using purified cutting fluid helps extend tool life and enhance part quality. Moreover, clean cutting fluid also prevents the growth of harmful microorganisms, contributing to a safer and more efficient machining environment. By implementing effective filtration systems, manufacturers can achieve cost savings, reduce waste, and maintain higher standards of performance and sustainability in their operations.
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